KSB Additive Manufacturing Technology
In the industrial manufacturing sector, a technology that revolutionizes traditional cutting processes is reshaping the future—additive manufacturing (commonly known as 3D printing).
Unlike traditional processes that perform "subtractive" cutting on metal blanks, additive manufacturing achieves "additive" shaping by layer-by-layer stacking of powder materials. As a global pioneer in this field, KSB is leveraging this transformative technology to address extremely complex engineering challenges for clients through its forward-looking strategic deployment.
Over two decades of dedicated expertise
Secured the world's first TUV certification
KSB's leadership in the field of additive manufacturing did not come overnight. As early as 2003, when "3D printing" had not yet gained widespread industry attention, KSB's innovation team had already initiated comprehensive technical evaluations and prototype development. This predates the inclusion of additive manufacturing in the Gartner Technology Maturity Curve by five years.
Today, this first-mover advantage has borne abundant fruit: KSB has become the world's first manufacturer to obtain TUV certification for additive manufacturing components in compliance with the EU Pressure Equipment Directive. This achievement represents not only an industry milestone but also the highest recognition of KSB's products' exceptional safety and reliability.
Breaking geometric limits
Empowering Small-batch and Complex Customization
Complex geometric shapes that are difficult to achieve through traditional casting or machining can be effortlessly resolved with additive manufacturing. KSB currently utilizes various metals, plastics, and composite materials for 3D printing.
● Shorten delivery cycles: Rapidly respond to urgent replacements of non-standard components.
● High-efficiency customization: Capable of efficiently producing single items and small-batch special-design products.
● Performance leap: Novel components specifically developed for this process, delivering superior hydraulic and structural performance.
Classic example:
One-piece molded pump housing with integrated heating channels
When handling temperature-sensitive media such as vegetable oil and caustic soda, pump housings must maintain constant temperature. In the past, engineers had to rely on extremely complex welding procedures to secure heating channels on the exterior of pump casings. Now, KSB experts utilize additive manufacturing technology to seamlessly integrate heating channels directly into pump casings through "one-piece molding." This innovation eliminates cumbersome post-processing steps, significantly extending component durability and enhancing thermal conductivity efficiency.
Pegnitz, Germany
KSB Full Function Additive Manufacturing Center
Currently, the additive manufacturing center of Kaisi located in Pegnitz, Germany is equipped with industry-leading manufacturing equipment. We are not merely "printing" products but also providing customers with one-stop services covering the entire industrial chain:
● Professional equipment consultation and process evaluation
● Component Design and Topological Optimization Renovation
● High-standard actual production and processing
● Rigorous material and quality control system
IPv6 network supported.