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  • What are the advantages of each of the four main sewage pumps?
    What are the advantages of each of the four main sewage pumps?
    Jan 27, 2026
    What are the advantages of each of the four main sewage pumps?   A sewage pump is a pump-motor integrated unit designed for underwater operation. Compared to conventional horizontal or vertical sewage pumps, it features a compact footprint, easy installation and maintenance, extended continuous operation time, and lighter rotating components with significantly longer service life. It eliminates cavitation damage and water intake issues, while delivering low vibration and noise levels, minimal motor temperature rise, and zero environmental pollution.       The following section details the advantages of the four major sewage pumps:   I. Advantages of Submersible Sewage Pump (1) The sewage pump operates with minimal vibration and noise, features slow motor temperature rise, and is environmentally friendly with zero pollution. (2) Extended continuous operation of sewage pumps: Submersible sewage pumps feature coaxial alignment between the sewage pump and motor, short shafts, and lightweight rotating components, resulting in significantly reduced bearing loads. Consequently, their service life far exceeds that of conventional sewage pumps. (3) Compact structure and small footprint: As submersible sewage pumps operate underwater, they can be directly installed in sewage tanks without the need for dedicated pump rooms to house the pumps and motors, thereby significantly reducing land and infrastructure costs. (4) No cavitation damage or water diversion issues exist. Particularly, the latter point provides significant convenience for operators. (5) Easy installation and maintenance: Compact submersible sewage pumps can be installed freely, while larger models typically feature automatic coupling devices for effortless installation, making both setup and upkeep remarkably convenient. The application scope of submersible sewage pumps is expanding, suitable for various industrial wastewater, domestic sewage, liquid feed, and construction site drainage. Consequently, submersible sewage pumps are receiving increasing attention from wastewater pump manufacturers and have gradually taken the lead in the wastewater industry.     II. Advantages of Automatic Mixing Sewage Pump (1) When the automatic mixing sewage pump operates, it automatically agitates the sediment at the bottom of the tank, completely preventing siltation of waste and eliminating the need for manual cleaning. (2) The unique impeller design is designed to cut and tear fibers and debris. (3) Adopting the external circulation cooling system, the sewage pump can operate at low water level, reducing the motor starting frequency and prolonging the motor life.   The automatic mixing sewage pump is based on the ordinary sewage pump, which adopts automatic mixing device. The device rotates with the motor shaft, produces strong mixing force, mixes the sediment in the sewage tank into the suspension, and sucks it into the pump and discharges it. It is an advanced and practical environmental protection product.     III. Advantages of Vertical Non-clogging Sewage Pump (1) Safe and reliable, reducing maintenance costs: The rotor components after balancing calibration and reasonable bearing arrangement effectively balance the radial and axial forces of the pump, ensuring long-term stable operation of the unit with minimal vibration and low noise. (2) Superior flow capacity: The smooth large flow channel and specialized impeller anti-clogging design ensure the pump operates efficiently without clogging. (3) Dual sealing and dual protection: The two-stage motor seal is configured in series, providing genuine dual protection to ensure motor safety.   Working Conditions of LW Vertical Sewage Pump Flow rate: 2~1500 m³/h Head range: 3 to 45 meters Rated speed n: 970~2900 r/min Medium temperature: -15℃ to +60℃ Medium density: ≤1.3×10³ kg/m³ Medium pH: 5–9 Maximum system working pressure: ≤0.6Mpa   GW pipeline pump; GW sewage pump GW pipeline sewage pump is a kind of high efficiency and energy saving sewage pump developed by using advanced technology at home and abroad. It is widely used in high-rise building, long distance pipeline pressurizing water or other media, and can also be used to transport sewage containing particle fiber. It is also suitable for use as drainage pump, filtration and flushing condensation circulation pump, etc. Vertical sewage pump, which can be moved or fixed, is suitable for construction, farmland drainage and irrigation, and enterprise sewage pumping. It is also suitable for sludge pump, pulp pump, irrigation, etc.       IV. Advantages of Self-priming Sewage Pump (1) Superior discharge capacity: The unique impeller anti-clogging design ensures the pump operates efficiently without clogging. (2) High efficiency and energy-saving: The system employs an advanced hydraulic model, achieving 3-5% higher efficiency than conventional self-priming pumps. (3) Superior self-priming capability: This pump achieves 1-meter higher self-priming height than standard models while requiring significantly less priming time. (4) The mechanical seal uses a new friction pair and is operated in the oil chamber for a long time. (5) Compact design with small footprint, quiet operation, and remarkable energy efficiency, featuring easy maintenance and user-friendly replacement. (6) The automatic control cabinet can automatically regulate the pump's overrunning and stopping based on required liquefaction changes, eliminating the need for dedicated monitoring and offering exceptional convenience. (7) It can be equipped with installation methods according to user needs, which greatly facilitates installation and maintenance, eliminating the need for personnel to enter the sewage pit. (8) When paired with an outdoor motor, the pump eliminates the need for a dedicated pump house, allowing direct outdoor installation and cost savings.   The self-priming non-clogging sewage pump is suitable for chemical, petroleum, pharmaceutical, mining, paper, fiber, pulp, textile, Food industry, power plant and municipal sewage engineering, public facilities sewage, river and pond aquaculture industry.      
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  • LEO has secured an order for 31 core pump units in the world's largest coal power carbon capture demonstration project (CCUS)
    LEO has secured an order for 31 core pump units in the world's largest coal power carbon capture demonstration project (CCUS)
    Jan 19, 2026
    LEO has secured an order for 31 core pump units in the world's largest coal power carbon capture demonstration project (CCUS).   The World Meteorological Organization (WMO) released its Greenhouse Gas Bulletin, stating that atmospheric carbon dioxide concentrations have reached record highs. To halt Earth's warming, it is imperative to convert CO2 into green energy. Recently, the world's largest coal power carbon capture demonstration project was officially launched at Huaneng's Zhengning Power Plant in Gansu Province, China. This marks a historic leap for China's CCUS (Carbon Capture, Utilization and Storage) technology, transitioning from' 10,000-ton-scale demonstration 'to' 1-million-ton-scale industrial application'.       The project achieves 100% domestic production of core equipment. Leveraging its deep technical expertise and innovation capabilities, LEO provides customized pumps and integrated system solutions covering the entire process cycle, flue gas scrubbing, and wastewater treatment, establishing itself as a trusted fluid transportation partner for this national-level mega-project.   project context   CCUS (Carbon Capture, Utilization and Storage) is a process that captures carbon dioxide from industrial production, energy use, or the atmosphere, either for reuse or underground storage to achieve permanent emission reduction.   Among these, post-combustion capture technology has emerged as the most prominent technical approach due to its direct integration with existing coal-fired power plant flue gas systems and flexible retrofitting capabilities. However, this technology has long faced core challenges of high energy consumption and substantial costs, leading to its widespread application being once regarded as an "expensive climate solution".   The million-ton CCUS demonstration project at Huaneng Gansu Zhengning Power Plant emerged as a game-changing initiative in this context. As both a national demonstration project and one of the first green low-carbon projects approved by the National Development and Reform Commission (NDRC), it serves not only as the core component of China's first multi-energy complementary integrated energy base—Huaneng Longdong Energy Base—but also carries the strategic mission of advancing CCUS technology from the' lab 'to the' main battlefield'.     Located in Qingyang City, Gansu Province, this project boasts an annual carbon capture capacity of 1.5 million tons. Utilizing advanced post-combustion chemical absorption technology, it captures over 90% of carbon dioxide from power plant flue gas, yielding a product purity exceeding 99.5%. The project's hourly CO₂ processing volume matches the daily emissions of approximately 18,000 people, while its annual carbon sequestration capacity rivals that of planting 60,000 mu (about 4,000 hectares) of forest in a single year.     Notably, the project has achieved 100% domestic production of its technology and equipment, while innovatively integrating grid peak-shaving capabilities. This provides a practical engineering model for China's exploration of synergistic development between' energy security 'and' green transition ', standing as one of the world's largest coal-fired power CCUS projects.   Project Challenges   The Zhengning million-ton carbon capture system features a complex process flow and extreme medium conditions, imposing near-imposing reliability requirements on the critical pump units that serve as the system's "artery".     1. Long-term testing of highly corrosive media The core process employs an amine-based absorbent that exhibits extreme corrosiveness to metal materials under high-temperature conditions. Standard pump casings are highly susceptible to perforation and leakage, necessitating exceptional corrosion resistance in the pump assembly. Any leakage could lead to system shutdown and environmental hazards.   2. Stable Operation Under High Temperature and High Pressure The process medium exhibits a wide temperature range, and its viscosity variations significantly impact hydraulic performance. Particularly, flash evaporation booster pumps must operate at near-120°C. Core components such as mechanical seals and bearings in the pump assembly must maintain long-term stability under high-temperature and high-load conditions, presenting dual challenges to materials science and mechanical design.   3. Fine Control of System Energy Consumption The project involves multiple high-flow, high-head pumps, whose total power consumption directly impacts the operational economy of the entire process. Achieving both high efficiency and energy savings in the pump system while meeting process requirements is one of the key success indicators of the project.   4. The Bottom Line of Reliability for "Zero Failures" As a continuously operated national demonstration project, any unexpected failure of a single critical equipment could potentially paralyze the entire million-ton facility. Therefore, the pump assembly must possess exceptional reliability and longevity to ensure uninterrupted demonstration operations and complete data acquisition.   LEO solution   To address these challenges, LEO Pump Industry developed a comprehensive pump system solution tailored for the project, covering the entire process. The solution includes 31 core pump units such as the HR Series (BB2) heavy-duty petrochemical process pumps, OH2 single-stage cantilever pumps, and HY Series vertical pumps, establishing a stable, efficient, and reliable fluid distribution system for carbon capture technology.   1. Corrosion-resistant design to solidify the foundation of safe operation For highly corrosive media like amine solutions, LEO employs standardized heavy-duty pumps at core absorption/desorption stations, integrated with high-performance materials and mechanical sealing technology. This design fundamentally eliminates leakage risks of hazardous substances, ensuring both intrinsic safety and long-term operational reliability.       2. Drive green and low-carbon operation with frequency conversion energy-saving technology To meet the project's stringent energy efficiency requirements, LEO has equipped multiple high-power pump units with high-efficiency motors and variable frequency drive systems as standard. The variable frequency speed control precisely matches pump output to process demands, significantly reducing energy losses caused by traditional valve throttling. This enhances the system's overall energy efficiency and contributes to lowering the lifecycle costs of carbon capture.     3. Enhance project delivery quality through modular integration For critical work sections, LEO provides modular skid-mounted pump system integration. This factory-prefabricated, tested, and integrated approach significantly reduces on-site installation uncertainties, ensuring operational accuracy, stability, and reliability of equipment while shortening construction timelines.    LEO Advantages   In this project, LEO's following strengths are highlighted: ★Full-scenario coverage capability We provide end-to-end solutions spanning from large process pumps to precision dosing pumps, with unified design standards and equipment styles that dramatically reduce procurement and management cycles. ★Industrial-grade reliability standards The core components of the Liou project utilize top-tier domestic and international brands, featuring high-efficiency motors designed to withstand extreme CCUS operating conditions. ★System Energy Efficiency Perspective We go beyond single-pump solutions to deliver comprehensive system-level energy efficiency optimization packages, including motors and control systems, directly addressing customers' cost reduction pain points. ★Professional Technical Innovation To address the specific requirements of carbon capture media and processes, this solution employs cavitation protection and multiple technical optimizations to fundamentally resolve the common challenges of cavitation and seal failure in carbon capture projects.       FLOW Towards The Future   Capturing 1.5 million tons of carbon dioxide annually is not only a numerical leap but also symbolizes China's pragmatic and resolute choice on the path of energy transition. It proves that through technological innovation, traditional coal power bases can also become pioneers of negative carbon actions. In this green panorama on the Loess Plateau, every pump operating steadily stands as a silent witness to the efficient conversion of energy and precise material delivery.     LEO is honored to participate in and contribute to this national demonstration project through the power of "Smart Flow." In the future, we will continue to focus on the fields of energy and chemical engineering, as well as energy conservation and environmental protection. With more efficient, reliable, and green fluid technology solutions, we will collaborate with partners to build a harmonious world where humans and nature coexist, contributing our expertise to this cause.
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  • Leading the cutting-edge technologies of environmental protection and energy conservation, enabling the development concept of green and low-carbon
    Leading the cutting-edge technologies of environmental protection and energy conservation, enabling the development concept of green and low-carbon
    Jan 16, 2026
    Leading the cutting-edge technologies of environmental protection and energy conservation, enabling the development concept of green and low-carbon     On the afternoon of December 28,2025, the China Machinery Industry Federation, at the invitation of Lanshen Group, presided over the appraisal meetings for scientific and technological achievements titled "Key Technologies of High-Efficiency Permanent Magnet Submersible Motors and Their Applications in Pumps and Stirrers" and "Physical and Chemical Properties of High-Efficiency Sedimentation Tanks and Field-Coupled Design Technology for Impellers with Integrated Complete Equipment". Ma Jingkun and Lu Lu, directors of the Science and Technology Work Department of the China Machinery Industry Federation, attended and presided over the appraisal meetings.   PART.01 Application of Key Technology of High Efficiency Permanent Magnet Submersible Motor in Pump and Mixer     Application of Key Technology of High Efficiency Permanent Magnet Submersible Motor in Pump and Mixer To address the challenges of low power factor, inefficiency, and bulky size in conventional motors for submersible pumps and mixers under China's "dual carbon" strategy, we have systematically developed high-efficiency permanent magnet submersible motors, achieving the following innovative outcomes: 1. The design method of alternating pole permanent magnet motor is proposed for the first time, which greatly improves the efficiency and power factor of the motor. 2. A coupling design method between hydraulic performance of water pumps and permanent magnet motors was established, achieving optimal matching of motor efficiency and hydraulic efficiency. The guide vane structure and well diameter of submersible pumps were optimized, reducing the guide vane diffusion angle and well diameter, thereby improving the unit efficiency. The new unit weight was reduced by approximately 20%. 3. Six permanent magnet motor models with different base numbers were developed, applied to submersible pumps and mixers in the 0.25-800kW range, effectively addressing the market's pressing demand for low-carbon and energy-efficient solutions. The series products have passed third-party testing and achieved national first-class energy efficiency, with the permanent magnet submersible motor receiving the first-class energy efficiency label from China Energy Efficiency Label Network. The project has been granted 7 invention patents and 27 utility model patents, and its core technologies possess independent intellectual property rights. The appraisal committee unanimously concluded that the key technologies of this achievement have reached internationally leading levels, and approved the scientific and technological achievement appraisal.   PART.02 Physical and Chemical Characteristics of High Efficiency Sedimentation Tank and Coupling Design Technology of Impeller and Turbine Field and Integrated Complete Equipment   Physical and Chemical Characteristics of High Efficiency Sedimentation Tank and Coupling Design Technology of Impeller and Turbine Field and Integrated Complete Equipment To address the critical demands for upgrading urban sewage treatment efficiency, deep purification of industrial wastewater, and water resource recycling in China, we have systematically researched key technologies including efficient flocculation internal flow characteristics, optimized design of coagulation stirring blades, and integrated systems. These efforts have yielded the following innovative outcomes: 1. Based on the solid-liquid two-phase flow model and the convection heat transfer model, the evaluation method of solid volume and flow channel temperature distribution is proposed, and the flow mechanism of coagulation and flocculation in different structure agitators is revealed. 2. The new step axial flow blade was developed, and the different blade combination and the optimal control strategy of the speed were put forward, which promoted the formation of the alumina flocculation and improved the efficiency of the sedimentation. 3. By adopting modular design principles, this system integrates core functions including coagulation, flocculation, sedimentation, and intelligent sludge discharge. The newly developed integrated high-efficiency sedimentation tank series achieves 30%-60% reduction in floor space, approximately 25% cost savings per unit, and a construction period reduction of at least 60%.       Third-party testing conducted by the National Environmental Protection Equipment Quality Inspection Center (Jiangsu) and other institutions confirmed that the project's core performance indicators meet the Grade A standards of the "Pollutant Discharge Standard for Urban Sewage Treatment Plants" (GB18918-2002) and comply with technical requirements for specific industrial wastewater treatment during the upgrade. The project has secured 3 invention patents and 6 utility model patents, with its core technologies being independently developed and protected by intellectual property rights.       The appraisal committee unanimously concluded that the achievement has attained internationally advanced standards overall, with its stepped axial flow blade design technology reaching world-leading levels, and approved the scientific and technological achievement appraisal.   PART.03   Future Work Planning and Prospects Both appraisal outcomes from Lanchen have now achieved industrialization, demonstrating broad market prospects and significant social benefits. The successful convening of this scientific achievement appraisal conference not only signifies international recognition of Lanchen Group's groundbreaking breakthroughs in "high-efficiency permanent magnet submersible motor applications for submersible pumps and submersible mixers" and "high-efficiency sedimentation tanks," but also serves as authoritative validation of our commitment to technological innovation and green development. This initiative has played a positive role in driving technological innovation and green empowerment within the industry.
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  • What are the advantages of stainless steel pumps? Introduction to common stainless steel pumps
    What are the advantages of stainless steel pumps? Introduction to common stainless steel pumps
    Jan 05, 2026
    What are the advantages of stainless steel pumps?Introduction to common stainless steel pumps   When transporting weak acid, weak alkali, salt and other media, the corrosion resistance of stainless steel pump is significantly better than that of other materials, but the price of stainless steel pump is slightly higher.   When transporting weak acid, weak alkali, salt and other media, the corrosion resistance of stainless steel pump is significantly better than that of other materials, but the price of stainless steel pump is slightly higher. As the saying goes, price equals price, so what are the highlights of stainless steel pumps compared with other materials?   stainless steel pumps are very resistant to corrosion and, more importantly, very durable. Stainless steel pumps are usually mainly used in different working and living environments in various ways, some of these social and environmental problems need to be corrosion-resistant, and some enterprises need our stronger drainage design capabilities, stainless steel pumps are made of high-strength stainless steel raw materials, which have strong corrosion resistance, and the use of pumps for this teaching material, there is no need to worry that the effect of the pump will be affected by the external economic environment, which is a stainless steel pump can be more suitable for students in various harsh environments, and continue to work healthily and stably.   stainless steel pumps are a little more expensive in their class, but their performance is impeccable. Stainless steel pumps have been products in the industry to occupy a position, and its cost-effective nature is self-evident.   stainless steel water pump can operate stably for a long time, the failure rate is very low after use, and the later maintenance is also very simple, which can meet the requirements of users for long-term use. Stainless steel pumps can convey a variety of different media, from tap water to industrial liquids, stainless steel pumps through stainless steel flow plate stamping process, adapt to different temperatures, flow rates and pressure ranges, stainless steel pumps are non-corrosive or lightly corrosive liquids, can transport temperatures up to 120     Common stainless steel pumps   Stainless steel sewage submersible pump   Flow: 10~2800m³/h Head:6~75m Power:0.75~250kW   Product description:   1. Adopting stainless steel precision casting shell, it has the characteristics of corrosion resistance,environmental protection,high lift, and large flow rate. 2. The oil chamber adopts a double-sided mechanical seal made of fluororubber, while the outer chamber adopts a single-sided fluororubber mechanical oil seal structure, effectively reducing the problem of sealing water ingress caused by friction between the skeleton oil seal and the shaft. 3. The motor adopts high-temperature wire, F-class insulation, and thermal protection device, effectively extendina the service life of the pump. 4. According to customer requirements, a mixing device can be equipped, which generates a strong mixing force with the rotation of the motor shaft, stirring the sediment in the sewage tank into suspended solids and then discharging them. It can also be equipped with a cutting device, which can remove debris such as long fibers, plastic, paper bags, and straw from the sewage   Stainless steel explosion-proof sewage submersible pump   Flow:7-220m³/h Head: 6-60m Power:0.75-15kw   Product description 1.Adopting stainless steel precision casting shell, it has the characteristics of corrosion resistance, environmental protection,high lift, and large flow rate. 2. The oil chamber adopts a double-sided mechanical seal made of fluororubber, while the outer chamber adopts a single-sided fluororubber mechanical oil seal structure, effectively reducing the problem of sealing water ingress caused by friction between the skeleton oil seal and the shaft. 3. The motor adopts high-temperature wire, F-class insulation, and a thermal protection device, effectively extending the service life of the pump. 4、According to customer requirements, a mixing device can be equipped, which generates a strong mixing force with the rotation of the motor shaft, stirring the sediment in the sewage tank into suspended solids and then discharging them. It can also be equipped with a cutting device, which can remove debris such as long fibers, plastic, paper bags, and straw from the sewage. 5. The explosion-proof level is Ex db llB T4 Gb.   Light vertical multistage centrifugal pump   Flow: 2~240 m³/h Head: 15~305 m Power: 0.37~110 kW   Product Description: CDL(F) is a multifunctional product, capable of transporting various media, from tap water to industrial liquids, suitable for different temperatures, flow rates, and pressure ranges. CDL (f) is suitable for mildly corrosive liquids.   Horizontal multistage stainless steel centrifugal pump   Flow: 0.5-26m³/h Head: 7-52m Power:0.37- 4.0kw   Characteristics: horizontal multi-stage stainless steel centrifugal pumps are manufactured through advanced processes such as stamping and welding using stainless steel (SS304) plates. They have the characteritics of being lightweight, aestheticalh pleasing, material-saving, and highly efficient, Their performance reaches the advanced level of similar products.   Stainless steel self-priming corrosion-resistant miniature electric pump   Flow: 3-15m³/h Head: 8-22m Power: 0.25-3kw   Characteristics: 1.Strong self-priming ability: There is no need to pour in priming water. It can automatically suck in the liquid after starting, which is convenient to use. 2.Good corrosion resistance: Made of stainless steel material, it can resist a variety of corrosive media and has a wide range of applications. 3.Compact size: With a compact structure, it takes up little space, making it easy to install and move. 4.Stable operation: With reliable performance, low noise and small vibration, it can work stably for a long time 5.Easy maintenance: With a simple structure and few components, it is easy to disassemble and repair.
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  • What are the requirements for the positioning of the impeller of the multi-stage mid-open pump?
    What are the requirements for the positioning of the impeller of the multi-stage mid-open pump?
    Dec 11, 2025
    What are the requirements for the positioning of the impeller of the multi-stage mid-open pump?   The impeller positioning of multi-stage horizontal split pump is the core key step in the assembly process, which is directly related to the running efficiency, vibration noise and service life of the pump. The core goal of the positioning is to ensure that the exit center of all impellers is in a straight line and the inlet center of the guide vane is aligned. The following are the detailed multi-stage middle open pump impeller positioning method, steps and matters needing attention.     1、 Core Principle   The position of each impeller in the multi-stage pump is not fixed by the axial distance of the bushing, but by the axial total displacement of the rotor. The total axial displacement of rotor components refers to the axial movement distance of the entire rotor (including the shaft, all impellers, balance disc, etc.) from one extreme position to the other extreme position without installing thrust bearings. The purpose of positioning is to ensure that the axial thrust caused by temperature rise and pressure during pump operation will not cause friction between the impeller and stationary components (such as pump casing and inlet ring). It also ensures the alignment of the impeller outlet with the guide vane inlet at each stage to achieve better hydraulic performance.   2、 Location methods and procedures   The "rotor trial fitting method" or "measurement and calculation method" is commonly used, both of which are fundamentally similar. Below are the detailed steps combining both methods:   Step 1: Preparation and Initial Assembly Cleaning and Inspection: Thoroughly clean all pump components including the shaft, impellers, bushings, and balance discs, ensuring no burrs or damage. Measure the impeller width and sleeve length separately (if applicable) and record the data. This will facilitate cross-validation in subsequent steps. Initial assembly: Install the first-stage impeller, subsequent impellers, shaft sleeves, and balance discs sequentially onto the pump shaft. Do not tighten the fixing nuts (e.g., balance disc nuts) initially, allowing all components to maintain axial sliding relative to the shaft.   Step 2: Measure the total rotor clearance The assembled rotor (without bearings) is hoisted into the lower half of the pump housing. A dial gauge is installed at one end of the pump shaft (usually the drive end), with its head pointing toward the shaft's end face, to measure axial displacement. Manually push the entire rotor toward the pump's drive end (DE) until it can no longer be moved (e.g., when the first-stage impeller contacts the pump body). Then, reset the dial gauge to zero. Manually pull the entire rotor toward the non-driving end (NDE) of the pump until it can no longer be moved (e.g., when the final-stage impeller or balance disc contacts the pump body). The dial gauge reading at this point is the 'total rotor runout.' Record this value as S_total. To ensure accuracy, perform multiple push-pull cycles and verify the stability of the dial gauge reading.   Step 3: Align the impeller position After the total run-off is measured, the ideal working position of the impeller should be in the middle of the total run-off. Calculate the center position: Push the rotor to the midpoint of the total stroke. For example, if the total stroke S_total is 4.0 mm, the center position is 2.0 mm from the driving end's limit position to the non-driving end.   Verify alignment (core check): Method A (traditional method): Using a feeler gauge or long feeler gauge, measure the gaps between the center of each impeller outlet and the corresponding guide vane inlet center in all directions. Under ideal alignment, these gaps should be essentially equal. If the gap deviation of any stage is excessive, it indicates that the axial position of that impeller stage is incorrect. Method B (marking method): On the middle plane of the pump body, mark the center of each guide vane inlet with red lead or marker pen. Then rotate the rotor to check if the outlet edges of each impeller align with these marks. This is the most intuitive and effective method. Adjustment: If misalignment is detected, it may require fine-tuning the bushing length or inserting shims between the impeller hubs. For mature designs, this step is usually unnecessary, as proper total runout ensures natural alignment.   Step 4: Fix the rotor and set the working stroke After the center position is determined, the rotor component must be locked in this relative position. Fixed balance disc: When the rotor is aligned, tighten the locking nut on the balance disc. This is a critical step to secure the relative position of internal rotor components. After tightening, recheck the total runout to ensure it remains essentially unchanged. The thrust bearing is installed to give the rotor a predetermined position and to bear the residual axial force.   Set the working stroke: After the installation of thrust bearing, the axial movement range of the rotor will be limited, and the limited movement range is called "working clearance". Typically, the working clearance is set to approximately half of the total clearance (for example, 2mm when the total clearance is 4mm), with equal gaps maintained on both sides (toward DE and NDE). The axial movement of the rotor should be within the working stroke range when the rotor is rotated, which can be verified by dial indicator.     III. Key Considerations   1. Cleaning and Lubrication: All mating surfaces and O-rings must be thoroughly cleaned and coated with a suitable lubricant (e.g., molybdenum disulfide) to facilitate assembly and prevent seizing. 2. Marking and recording: All measured data, including total stroke and working stroke, should be meticulously documented for future maintenance and fault analysis. 3. Symmetrical tightening: When closing the pump cover, the bolts on the middle opening face should be tightened symmetrically according to the manufacturer's specified sequence and torque to prevent pump housing deformation. 4. Handwheel Test: After final assembly, manually rotate the rotor to verify smooth and uniform rotation without any friction or jamming. 5. Adhere to manufacturer specifications: Different pump models may have unique designs and requirements. The above methods are general guidelines, but in practice, the manufacturer's installation and maintenance manual should be the primary reference.  
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  • How do deep well submersible pumps achieve deep water extraction? A detailed breakdown of mechanisms
    How do deep well submersible pumps achieve deep water extraction? A detailed breakdown of mechanisms
    Dec 03, 2025
      A Comprehensive Overview of Deep Well Submersible Pump Mechanisms     Table of Contents 1. Introduction to Deep Well Submersible Pumps  2. Understanding Submersible Pumps 3. Types of Deep Well Submersible Pumps 4. Key Components of Deep Well Submersible Pumps 5. Working Principle of Deep Well Submersible Pumps 6. Advantages of Using Deep Well Submersible Pumps 7. Applications of Deep Well Submersible Pumps 8. Maintenance Tips for Deep Well Submersible Pumps 9. Common Issues and Troubleshooting 10. Conclusion 11. FAQs       1. Introduction to Deep Well Submersible Pumps   Deep well submersible pumps are crucial components in various applications, particularly in agriculture, municipal water supply, and industrial processes. These pumps are designed to function underwater, making them highly efficient for extracting water from deep aquifers. This article delves into the mechanisms, types, components, and applications of these vital devices, offering insights into how they operate, their benefits, and maintenance considerations.   2. Understanding Submersible Pumps   Submersible pumps are specialized devices that operate submerged in the fluid they are pumping. Unlike standard pumps that require a suction mechanism, submersible pumps push fluid to the surface, eliminating the need for priming and reducing the risk of cavitation. Their design allows for efficient water movement from deep wells, making them indispensable in numerous sectors.   2.1 Key Features of Submersible Pumps - Efficiency: Submersible pumps are designed to deliver high efficiency in water extraction. - Durability: Constructed from robust materials, these pumps withstand harsh conditions. Space-Saving Design: Their compact construction allows installation in narrow or limited spaces.   3. Types of Deep Well Submersible Pumps   Deep well submersible pumps can be categorized based on various factors, including design, application, and operation. The following are the primary types:   3.1 Vertical Turbine Pumps Vertical turbine pumps consist of multiple impellers stacked vertically. They are suitable for deep wells and can handle large volumes of water efficiently.   3.2 Borehole Pumps Borehole pumps are specifically designed for deep wells. They are typically smaller in diameter, making them ideal for narrow boreholes.   3.3 Multistage Pumps Multistage submersible pumps utilize multiple impellers to increase pressure, making them suitable for applications requiring high discharge pressures.   4. Key Components of Deep Well Submersible Pumps   Understanding the components of deep well submersible pumps is essential for comprehending their operational efficiency. Key components include:   4.1 Motor The motor powers the pump and is typically sealed to prevent water ingress. These motors are designed for high torque and efficiency.   4.2 Impellers Impellers are vital in creating flow and pressure. The design and material of the impellers affect performance and durability.   4.3 Diffusers Diffusers control the flow of water and help convert kinetic energy from the impellers into pressure.   4.4 Shaft The shaft connects the motor to the impellers, transmitting power necessary for operation.   4.5 Bearings Bearings support the shaft, ensuring smooth rotation and minimizing friction. They are crucial for longevity and efficiency.   5. Working Principle of Deep Well Submersible Pumps   Deep well submersible pumps operate on a straightforward principle. The motor, located at the bottom of the pump, drives the impellers, which draw water into the pump. As the impellers rotate, they push the water through the diffusers, increasing its pressure. The pressurized water is then forced up through the discharge pipe to the surface. The unique design of these pumps allows them to function effectively even in deep wells where atmospheric pressure might limit the performance of surface pumps.   6. Advantages of Using Deep Well Submersible Pumps   Utilizing deep well submersible pumps offers several advantages:   6.1 Enhanced Efficiency Submersible pumps are inherently more efficient than surface pumps due to their design, which eliminates air entrapment and cavitation.   6.2 Space-Saving Their compact design allows for installation in limited spaces, making them ideal for various applications.   6.3 Reduced Noise Levels Operating underwater significantly reduces noise, making them suitable for residential areas.   6.4 Longer Lifespan Due to their robust construction and sealed motor design, these pumps often have a longer operational lifespan compared to conventional pumps.   7. Applications of Deep Well Submersible Pumps   Deep well submersible pumps find applications in various sectors, including:   7.1 Agricultural Irrigation Farmers utilize these pumps to extract groundwater for irrigation purposes, ensuring efficient water supply to crops.     7.2 Municipal Water Supply Cities employ deep well submersible pumps for public water supply systems, ensuring a constant flow of clean water.     7.3 Industrial Processes Industries rely on submersible pumps for cooling, process water, and wastewater management.     8. Maintenance Tips for Deep Well Submersible Pumps   To ensure the longevity and efficiency of deep well submersible pumps, regular maintenance is critical. Here are some maintenance tips:   8.1 Regular Inspections Conduct periodic inspections to check for wear and tear on components, especially impellers and bearings.   8.2 Monitor Performance Keep an eye on the pump's performance metrics, including flow rate and pressure, to identify any deviations that might indicate issues.   8.3 Check Electrical Connections Ensure that all electrical connections are secure and free from corrosion to prevent any operational failures.   8.4 Cleanliness Maintain cleanliness around the pump area to prevent debris from entering the system, which can cause blockages and damage.   9. Common Issues and Troubleshooting   Understanding potential issues with deep well submersible pumps can help in timely troubleshooting. Some common problems include:   9.1 Loss of Prime If the pump loses prime, it may be due to air leaks or a blocked intake. Checking seals and cleaning the intake can resolve this issue.   9.2 Overheating Overheating can occur due to a malfunctioning motor or insufficient cooling. Ensure proper ventilation and motor functionality.   9.3 Vibrations Excessive vibrations may indicate misalignment or wear. Regularly check and align the pump components to minimize vibrations.   10. Conclusion   Deep well submersible pumps play a pivotal role in water extraction across various industries. Their efficient design, combined with advanced technology, enables them to operate effectively in challenging conditions. Understanding their mechanisms, components, and maintenance requirements is essential for ensuring optimal performance and longevity. With proper care, these pumps can continue to serve essential functions for years to come.   11. FAQs   What is a deep well submersible pump?   A deep well submersible pump is a type of pump designed to be submerged in water, which efficiently extracts groundwater from deep wells.   How does a submersible pump work?   The pump's motor drives the impellers, which push water through diffusers, creating pressure that forces water to the surface.   What are the main advantages of submersible pumps?   Submersible pumps are efficient, space-saving, quieter, and generally have a longer lifespan compared to surface pumps.   What maintenance is required for deep well submersible pumps?   Regular inspections, monitoring performance, checking electrical connections, and maintaining cleanliness are essential for effective maintenance.   Can I use a submersible pump for irrigation?   Yes, deep well submersible pumps are commonly used for agricultural irrigation due to their ability to draw water from deep aquifers efficiently.
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  • What is the difference between self-priming pump and non-clog submerged sewage pump?
    What is the difference between self-priming pump and non-clog submerged sewage pump?
    Nov 28, 2025
    What is the difference between self-priming pump and non-clog submerged sewage pump?   non-clog submerged sewage pump are engineered to operate below the liquid medium, enabling low-level transportation. Their structural design features a long-shaft cantilever configuration. The submersion depth must be strictly limited to 2 meters, as exceeding this threshold causes a significant drop in efficiency. However, the primary challenge lies in the flexible shaft's design. During operation, the bearings endure continuous one-sided wear, which leads to bearing vibration and further exacerbates the wear cycle, resulting in persistently high failure rates. Moreover, the wear-prone components are predominantly located below the liquid medium, making disassembly and maintenance extremely difficult.   The development of self-priming pumps represents a revolutionary advancement over traditional pumping systems. Firstly, these pumps eliminate the long shafts and troublesome bearings found in non-clog submerged sewage pump. Secondly, their key components remain above ground level, with no mechanical parts submerged in the medium being transported. This design enables faster and easier maintenance and repairs. Furthermore, they achieve a significant lift height improvement, with maximum suction reaching approximately 7 meters (higher in specialized configurations), marking a qualitative leap compared to non-clog submerged sewage pump.   The self-priming pump operates on a unique principle utilizing patented impellers and separation discs to achieve forced gas-liquid separation during suction. Its design, size, weight, and efficiency closely resemble those of pipeline pumps. This pump requires no auxiliary equipment such as foot valves, vacuum valves, or gas separators. During normal operation, it eliminates the need for liquid priming, boasting exceptional self-priming capability that effectively replaces widely-used non-clog submerged sewage pump (low-level liquid transfer pumps). It can also serve as auxiliary equipment for separators, tanker transfer pumps, self-priming pipeline pumps, and motorized pumps.   Another advantage of the self-priming pump, or its key feature, is that after the pump chamber is initially filled with the liquid, it can directly run dry to draw the medium into the pump (with a dry running time not exceeding 7 minutes). This prevents accidents caused by accidental operation that might burn out the motor during dry running, significantly reducing operational risks while enhancing the pump's efficiency.   Advantages and disadvantages of non-clog submerged sewage pump   Advantages 1. The non-clog submerged sewage pump is directly installed on the storage of the medium to be transported, without extra floor space. 2. The traditional non-clog submerged sewage pump features a unique centrifugal double-balanced impeller, delivering clean media containing solid particles with exceptionally low vibration and noise while maintaining high efficiency. When using the open-type double-balanced impeller, it effectively transports contaminated liquids containing solid particles and short fibers, ensuring smooth operation without clogging.      Disadvantages 1. It is necessary to increase the intermediate tank, and the liquid level of the intermediate tank should be controlled during operation; 2. The maintenance is complex and requires regular replacement of seals. 3. High maintenance rate and high cost; 4. Need sealed air; 5. The traditional non-clog submerged sewage pump is not suitable for the transportation of flammable and explosive materials. 6. The new type of non-clog submerged sewage pump is not suitable for conveying highly corrosive materials with particles.   non-clog submerged sewage pump have distinct advantages and disadvantages, and even more disadvantages than advantages. At the same time, many industries now prohibit the use of non-clog submerged sewage pump and replace them with self-suction pumps, which may not be entirely due to the difficulty of maintenance caused by their own structure.   The reason of the high noise of non-clog submerged sewage pump 1. Mechanical aspects The unbalanced mass of rotating parts of FRP non-clog submerged sewage pump, poor quality of crude production, poor installation quality, asymmetrical shaft of unit, swing exceeding allowable value, poor mechanical strength and stiffness of parts, bearing and sealing parts wear and damage, etc., will produce strong vibration. 2. The quality of the water pump and other aspects The unreasonable design of the inlet channel makes the deterioration of the inlet conditions and the generation of vortex. It will lead to the vibration of the long shaft non-clog submerged sewage pump. The uneven settlement of the foundation supporting the non-clog submerged sewage pump and motor will also lead to the vibration. 3. Causes of bearing damage of non-clog submerged sewage pump The bearing was damaged due to prolonged operation of the non-clog submerged sewage pump, which caused the lubricating oil to dry out. Carefully identify the source of the noise and replace the bearing. 4. Caused by hydraulic factors The most common causes of vibration of non-clog submerged sewage pump unit are cavitation and pressure fluctuation in the pipeline. 5. Electrical aspects The motor is the main equipment of the unit. The magnetic imbalance inside the motor and the imbalance of other electrical systems often cause vibration and noise. 6. Causes of impeller shaking of non-clog submerged sewage pump The corrosion-resistant non-clog submerged sewage pump impeller nut shakes due to corrosion or overturning, causing significant impeller movement, which results in excessive vibration and noise.   Precautions and installation diagram for self-suction pump   Installation notes for self-priming pumps 1. Before installing a self-priming pump, construct a concrete foundation matching its base dimensions, with anchor bolts pre-installed during the process. This foundation is specifically designed for large self-priming pumps, as smaller models do not require such a foundation. 2. Before installing the self-priming pump, carefully inspect all bolts for looseness and check the pump body for foreign objects to prevent impeller damage during operation. 3. Position the self-priming pump on the concrete foundation, place an isolation pad between the base plate and the foundation, and adjust the pad's height to align the pump horizontally. After adjustment, tighten the bolts. 4. The suction and discharge pipes of a self-priming pump must not be propped up by the pump itself. Instead, they require separate supports to ensure proper alignment. The diameter of both inlet and outlet pipes must match the pump's specifications, with particular attention to the inlet pipe. Any reduction in diameter during installation will compromise the pump's self-priming height. If the inlet pipe is installed with a smaller diameter, the outlet pipe must also be proportionally reduced. We recommend using pipes with diameters that match the manufacturer's standard specifications for optimal performance. 5. When encountering a self-priming pump with a dust cover at the inlet/outlet, remove the cover and connect it to the pipeline. Note that if using a self-priming pump with rapid water suction, the outlet pipe must extend vertically upward for at least 1 meter before bending. Otherwise, the water in the pump body may be completely drained during the priming process. 6. For maintenance convenience and operational safety, a regulating valve should be installed at both the inlet and outlet of the self-priming pump. Additionally, a pressure gauge must be placed between the outlet valve and the pump to ensure it operates within its rated flow and head range, thereby guaranteeing normal operation and extending the pump's service life. 7. Before starting the self-priming pump after installation, rotate the pump shaft and fill the pump chamber with liquid to ensure complete drainage. Inspect for leaks and verify the impeller has no friction or jamming. If any issues are detected, disassemble the pump to diagnose and resolve the problem.   Precautions for self-suction pump 1. Before using a self-priming pump, ensure the pump chamber is completely filled with liquid. Never run the pump dry. However, if the pump is designed for dry operation, it may be used without liquid. 2. Before using a self-priming pump, open both inlet and outlet valves. After connecting the power supply, press the start button to check if the motor rotates in the correct direction as indicated. 3. The outlet valve of the self-suction pump must not be completely closed when in use. If the liquid delivery must be stopped, the inlet valve should be closed, but the duration should not exceed 2 minutes. If it exceeds, the machine should be stopped to avoid damage to the self-suction pump. 4. After stopping the self-priming pump, fully close both inlet and outlet valves. For media prone to solidification, first close the inlet valve and let the pump run for 1-2 minutes to drain the liquid from the pump chamber.   Reasons and solutions for the failure of self-suction pump 1. The self-priming pump fails to draw water because its suction pipe is not properly sealed, causing the pump to remain in a continuous air-suction state. Solution: Check the inlet pipe of the self-suction pump and repair the leakage point of the sealing, such as the welding place, pipe joint and other suspected leakage places. Carefully check, for example, you can run for about 5 minutes and then stop the machine. Listen to the suction sound close to the pipe. 2. After a period of use, the self-suction pump will suffer from corrosion or wear, and the mechanical seal will leak water, which will be the reason why the self-suction pump can not suck water. Solution: Replace the damaged part with a new one. 3. The reason why the self-suction pump cannot suck water is that the pipeline or the bottom valve or even the pump body is blocked due to the large amount of impurities in the liquid conveyed. Solution: Find the specific blockage point and clean out the debris to solve the problem. 4. Improper installation of imported pipelines, such as excessive elbows (number should be controlled to 1-2), or using 45-degree elbows when there are two elbows, may cause the self-priming pump to fail to draw water. Additionally, arbitrarily enlarging the pipeline diameter without matching the pump's specifications can also lead to this issue. 5. If the self-priming pump fails to draw water during its second operation after initial suction, it indicates air has entered the pump body. This typically occurs when the outlet pipe lacks a check valve, allowing air to enter through the atmospheric connection. After shutdown, water may backflow and air could be trapped inside. To resolve this, the pump must be primed with water before restarting to purge the trapped air and ensure proper water intake. The solution of this kind of self-priming pump is to install a globe valve at the outlet and close the outlet valve before stopping the pump. 6. When the self-priming pump is installed and used, the water suction height exceeds the allowable suction height of the pump. It is recommended to replace the self-priming pump with a higher self-priming height or to use a non-clog submerged sewage pump instead.       NON-CLOG SUBMERGED SEWAGE PUMP Operating Instructions and Maintenance   Operating Instructions and Attention Remarks  1. Before operation, check carefully whether there are any damages to pump and motor, and the conditions of fastening pieces. 2. Turn the pump to check whether there is any sound of abrasion, and also the concentricity of pump shaft and motor shaft. The cylindrical deviation of the two couplings should not exceed 0.5mm. 3. The pipeline connected to the liquid outlet shall be supported separately, its weight is not allowed to be placed upon the pump body. 4. Except for special conditions, pump shall be fitted with a full automatic pump control cabinet. Never connect it directly to power grid or by use of knife switch to ensure normal operation. 5. Don’t let the pump always running at low head. Normally, the service head should not be lower than the 60% of the rated head, and should better be controlled within the range of the suggested service head, so that motor would not be burnt out due to the overload of pump.   Maintenance 1. Pump should be managed and operated by a special person, who shall check regularly the circuit and working conditions of the pump. 2. Every time after use, especially after being used to handle viscous serosity, let the pump running for several minutes in clean water to avoid anything deposited inside the pump and to keep the pump clean. 3. Normally, after 300-500 work hours, fill or replace the oil in the chamber with 10-30# oil, thus to maintain good lubrication at mechanical seal and to improve the service life of mechanical seal. 4. The sealing ring between impeller and pump body is performed to seal, which can directly affect the performance of pump if it is damaged, and shall be replaced if necessary.      
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  • XYLEM serves the top sewage treatment plants in Asia
    XYLEM serves the top sewage treatment plants in Asia
    Nov 19, 2025
    XYLEM serves the top sewage treatment plants in Asia As the largest sewage treatment plant in Asia, Shanghai Zhuyuan Sewage Treatment Plant covers an area of 33.79 hectares, with a total treatment capacity of 3.4 million tons per day, serving a population of 6 million. It ranks among the first batch of green and low-carbon benchmark sewage treatment plants, providing ecological and environmental protection for the sustainable development of Shanghai.   Sailor's flagship wastewater treatment system, featuring UV filtration, sedimentation tanks, and pump-aeration technology, has enabled Shanghai Zhuyuan Wastewater Treatment Plant to achieve' volume reduction and capacity upgrade'. This innovation has reduced CO₂ emissions by 16,400 tons, generating annual economic benefits of approximately 13 million yuan, while ensuring operational excellence and sustainable development.   UV System     WEDECO Duron UV System ♦ The total UV treatment capacity reaches 2.6 million tons per day (cumulative from Zhuyuan Plant 1, 2, and 4) ♦ Unique 45-degree slanted fabric lamp with enhanced sterilization effect ♦ ECORAY's lamp tubes and advanced rectifier technology reduce operating costs   Filter system       Leopold denitrification deep bed filter ♦ China's largest single-phase denitrification filter project, with a daily processing capacity of 1.1 million tons ♦ Ultra-long running cycle and ultra-low backwash water consumption ♦ Ensure Class 1A effluent quality at high filtration rates   Pump and Suction System     Flygt Flying Submarine Pump, Custom High-Flow Pump (PL Series Axial Flow Pumps, N Series Submersible Pumps) ♦ World leader in submersible pump innovation ♦ Continuous and efficient, no clogging ♦ Easy installation and smart control ♦ Meet all pumping needs of sewage treatment plant   B&G GLC Series Vertical Pipeline Pump ♦ Ultra high pump efficiency and ultra low cavitation margin ♦ Compact structure, stable and reliable         Lowara e-SV Vertical Multi-stage Pump ♦ High efficiency achieved by sophisticated hydraulic model    
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  • What are the key terms of centrifugal pump?
    What are the key terms of centrifugal pump?
    Nov 12, 2025
    What are the key terms of centrifugal pump?   1. Working point: the point on the performance curve that represents the actual running condition of the centrifugal pump is the intersection of the head curve and the resistance curve.   2. Specified point: the point determined by the specified flow rate and the specified head on the performance curve.   3. Head rise: the algebraic difference between the total water head at the outlet and the total water head at the inlet.   4. Close Yangcheng: the total head when the pump flow is zero.   5. Specified head: the total head corresponding to the specified flow rate on the contract sheet.   6. Cavitation margin: The difference between the absolute total water head at the inlet relative to the NPSH reference plane and the vaporization pressure head.   7. Allow suction vacuum height: For different types of pumps and different operating conditions, consider a certain safety margin of suction vacuum height.   8. Rated flow: the flow rate at the guaranteed point.   9. Pump output power: the power transferred to the output liquid by the pump.   10. Pump input power (shaft power): the power transmitted from the drive machine to the pump.   11. Drive input power: the power absorbed by the pump drive.  
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  • What are the wrong ways to use a pump?
    What are the wrong ways to use a pump?
    Nov 05, 2025
    What are the wrong ways to use a pump?   As a key component for water transportation and pressure boosting, pumps play a vital role in water supply systems. However, they frequently encounter operational issues, most of which stem from improper usage. Years of practical experience have identified ten common misuse patterns in pump operation.   1.Overload     Whether it is flow, pressure or speed, long-term excessive deviation from the rated design point of work, may lead to increased pump load, such as centrifugal pump full open power maximum, shorten its life, or even "death".   2. Difficulty in medium inhalation   ● The imported liquid level is too low, which is easy to produce vortex, suck in air, resulting in cavitation, flow head reduction; ● The inlet pipe or inlet is blocked by foreign matter, resulting in reduced flow and head; ● When the medium temperature increases, the vaporization pressure of the medium increases, and the cavitation margin decreases, resulting in the decrease of the suction stroke; ● The inlet pipe is unreasonable (such as: too many elbow joints of the inlet pipe, the pipe diameter is smaller than the pump inlet), the pipeline loss increases, and the cavitation margin decreases, which is easy to cause cavitation; ● The installation altitude of the pump is increased, the atmospheric pressure is reduced, the cavitation margin is reduced, resulting in the suction stroke is reduced.   3. Close the valve only, and the water pump is not powered off   In addition to automatic pumps and intelligent pumps, ordinary water pumps are operated for a long time under closed valve conditions, and there is no bypass. All the energy consumption of the system is wasted in "heating" water, resulting in pump cavitation, which causes unstable operation of the pump and even accidents.   4. CORROSION   The conveyed medium may corrode flow components and mechanical seals. For example, hydrochloric acid corrodes stainless steel, and hydrofluoric acid corrodes silicon carbide.   Note: The corroded surface will appear with a dense array of pinholes of varying sizes, resembling the surface of the moon.       5. Erosion   The liquid carrying solid particles will continuously wash the pump chamber, impeller and other flow components, so that the pump's service flow, head and life are reduced.   Note: In case of severe abrasion, fish scale pattern will appear on the abraded surface.         6. Pump body cracking   Due to the blockage of export or the high pressure of import, or the freezing of liquid in the pump chamber due to low temperature, the actual pressure of the pump chamber is far higher than its bearing pressure, and finally the pump body cracks.   7、vibrate   The pump is installed on a rigid foundation, lacking vibration damping measures, or the foundation is too weak to provide sufficient strength. The inlet and outlet pipelines lack support, resulting in uneven force on the unit, which binds the pump's operating vibration, and the pump "jumps" like on a trampoline.   8. Dampness   ● The onshore pump is in a wet environment for a long time or the mechanical seal fails, and the liquid leakage splashes to the motor's non-sealed part. ●  The sealing of the submersible pump is failed, the cable is not sealed, the pump is exposed to moisture in the humid environment or the cable is dropped into the pool, resulting in liquid intrusion into the motor chamber.   Note: If there are water stains and condensate beads in the motor and the insulation resistance is less than 50 megohms, it is considered to be damp.   9. Irregular inspections   Pumps never get enough "care". They are not checked and maintained regularly according to the instructions, the machine seal is not replaced irregularly, the iron pump and aluminum pump are not repainted, and the vibration is not checked, so that the pump from "minor disease not treated" to "major disease not treated".   10. Poor heat dissipation     ● The submersible electric pump motor is exposed to the water surface for dehydration operation, or sunk in the mud, so that the motor heat dissipation is slow, easy to cause burning, especially the oil-filled motor heat dissipation is bad, there is a chance of explosion. ●  The onshore pump is installed in the corner or in the closed box, and the fan cannot ventilate the surrounding air, resulting in poor heat dissipation of the motor.  
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  • How to Make Wastewater Treatment More Efficient and Reliable?
    How to Make Wastewater Treatment More Efficient and Reliable?
    Oct 30, 2025
    The challenges of wastewater treatment are intensifying Global wastewater treatment equipment manufacturers face the same challenge: the increasing presence of solids in wastewater, sewage, and surface water, such as wet wipes and other braided contents that can clog pumps. Despite this, especially in an era of shrinking budgets and increasing process complexity, operating wastewater treatment plants must be as efficient, trouble-free, and maintenance-free as possible.   Ensuring Reliable and Efficient Wastewater Treatment   As experts in wastewater treatment, SUOU offers tailored, end-to-end solutions for pumps, valves, and services, enabling your equipment to operate more efficiently and reliably. Optimized processes enhance equipment performance while reducing maintenance costs.   SUOU energy-efficient, low-maintenance pumps can be used in all stages of purification, such as initial purification in influent pumping stations, conveying primary sludge and floating sludge, and activated sludge recycling in biological processes.   SUOU: Clog-Free, Completely Reliable   SUOU WQ (QW) series wastewater pumps feature clog-free impellers and large free-flow paths, ensuring efficient discharge even with high solids content. Energy-efficient drives, wear-resistant materials, and intelligent automation optimize your processes, enhance equipment performance, and ensure reduced maintenance costs. Longitudinal waterproof inlet pipes and mechanical seals with covered springs are suitable for particularly abrasive wastewater, ensuring a higher level of reliability.   SUOU mixers and agitators help break down harmful substances through wastewater circulation. SUOU agitators feature optimized hydraulic performance, rupture-resistant blades, and exceptionally long maintenance intervals, setting the standard in their segment.   With decades of market experience, SUOU offers extensive application knowledge, even for large projects. You benefit from the assistance of application and service experts throughout the equipment's lifecycle. Offering a wide range of products for wastewater treatment: Dry-installed wastewater pumps Booster pumps High-pressure pumps Inline pumps Mixers, agitators, and tank purification equipment Standard pumps Submersible recirculation pumps Shell pumps and well submersible pumps Volcanic pumps Submersible pumps   Applications: Wastewater treatment plants treating wastewater mechanically, biologically, and chemically Sludge treatment Flood and stormwater overflow Tank purification Surface drainage Drainage   Benefits: Choose the best products from a range of pumps in various configurations for all wastewater treatment processes Extensive international experience providing strong consulting services to planners, equipment manufacturers, and operators Reliable and efficient operation with non-clogging impellers and energy-efficient drives Reliable international supplier of pumps, valves, and services Service and spare parts solutions covering the entire lifecycle
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  • KSB PUMP moves towards zero-carbon factory
    KSB PUMP moves towards zero-carbon factory
    Oct 23, 2025
      Towards a Zero-Carbon Factory: KSB Shanghai's Carbon Verification, Product Carbon Footprint, and Renewable Energy Practices   Amidst the global response to climate change, controlling greenhouse gas emissions and promoting sustainable development have become crucial responsibilities for businesses. Shanghai KSB Pump Co., Ltd. is deeply aware of this and is actively engaged in carbon reduction efforts. By organizing carbon emission and carbon footprint verification activities and implementing a series of greenhouse gas control measures, we contribute to addressing global climate change.       Continuing Carbon Verification Activities   Against the backdrop of global efforts to address climate change and promote green development, my country's "Dual Carbon" strategy has become an important guide for the comprehensive green transformation of economic and social development. Shanghai KSB Pump Co., Ltd., with its keen insight into current trends, has proactively responded and implemented measures. In 2021, the company invited the China Quality Certification Center to initiate third-party carbon verification work in accordance with the ISO14064 standard. By verifying and analyzing energy consumption data, we identify energy-saving and consumption-reduction sources and effectively reduce CO2 emissions by reducing energy consumption.   In its carbon emissions verification work, Shanghai KSB Pump Co., Ltd. adheres to a scientific and rigorous approach, conducting in-depth investigations and precise calculations of every carbon emission source throughout its production and operations, in accordance with the internationally recognized ISO14064 standard and specifications. The verification covers Scope 1 direct emissions, Scope 2 indirect emissions from purchased energy, and Scope 3 indirect emissions from the transportation system and the use of products. Verification activities encompass all stages, from raw material procurement and production and processing to product transportation. Through years of meticulous verification, Shanghai KSB Pump Co., Ltd. has established a complete and accurate carbon emissions data system, providing solid data support for the development of scientifically sound emission reduction measures and promoting and achieving annual emission reduction targets.   In 2024, Shanghai KSB Pump Co., Ltd., building on its carbon verification efforts, expanded its product carbon footprint verification to address the growing customer awareness of energy conservation and environmental protection, as well as the international market's demand for product carbon emissions. During the accounting process, the team conducted an in-depth analysis of carbon emissions from raw material procurement, including emissions from raw material use and energy consumption during transportation. They fully considered the carbon emission intensity of different transportation modes (road, rail, sea, etc.) and the impact of transportation distance on carbon emissions. During the manufacturing phase, detailed statistics were compiled on greenhouse gas emissions from energy consumption of production and testing equipment.   Through the team's tireless efforts, they successfully completed the carbon footprint accounting for the ETB 125-100-315 and ETB 100-080-315 products and obtained product carbon footprint certificates from the China Quality Certification Center.   This product carbon footprint accounting has yielded significant results for the company. Firstly, it provides a clearer understanding of the carbon emissions of the two products, identifying the main sources and key links in the manufacturing process, and charting the course for subsequent energy conservation and emission reduction efforts. Secondly, this initiative demonstrates the company's commitment to actively implementing the concept of green development and will help enhance its brand image and market competitiveness. Completing the carbon footprint accounting for these two products is just the beginning of Shanghai KSB Pump Co., Ltd.'s green development journey. Going forward, the company will use these two products as a breakthrough point to gradually expand the scope of its product carbon footprint accounting and promote the development and production of more green products. Furthermore, based on the results of the accounting, the company will develop practical emission reduction measures. Through technological innovation, process optimization, and energy structure adjustments, the company aims to reduce product carbon emissions and provide customers with more low-carbon, environmentally friendly products.   Benchmarking against green factories and continuously implementing green emission reduction efforts   As the concept of sustainable development becomes increasingly popular, green transformation in the industrial sector has become a major trend. As a leader in the industry, Shanghai KSB Pump Co., Ltd. has actively responded to this call and is fully committed to achieving green factory standards by 2025, aiming to build a resource-efficient, environmentally friendly modern factory.   In the process of building a green factory, Shanghai KSB Pump Co., Ltd. attaches great importance to energy management. Through a series of technological transformations and management optimizations, it has successfully passed energy management system certification.   This certification is not only a recognition of Shanghai KSB Pump Co., Ltd.'s energy management efforts, but also a significant milestone in its journey towards green development. Under the guidance of its energy management system, Shanghai KSB Pump Co., Ltd. meticulously streamlined and optimized its production processes, conducting comprehensive energy-saving assessments and improvements across equipment selection, production processes, and energy procurement. Shanghai KSB Pump Co., Ltd. also introduced an advanced energy monitoring system to monitor energy consumption in real time, promptly identifying and addressing energy waste.   To further reduce carbon emissions and achieve green development, Shanghai KSB Pump Co., Ltd. has invested heavily in green energy applications. As early as 2021, the company achieved a 50% reduction in water consumption through the renovation of its water supply and drainage network. The first phase of its rooftop photovoltaic system was installed and connected to the grid in September 2023, and the second phase was completed in October 2024. Together, the two rooftop photovoltaic systems will generate over 6 million kWh annually, meeting over 50% of the factory's electricity needs and reducing carbon emissions by 2,000 tons annually. By the end of 2024, the company's carbon emissions reduction from electricity, water, and natural gas consumption had decreased by 52% compared to 2018. The company achieved the KSB Group headquarters' goal of a 30% year-on-year reduction in carbon emissions by 2025 compared to 2018, ahead of schedule.   In production, the company continuously optimizes processes, improves energy efficiency, and reduces carbon emissions at the source. It also strengthens supply chain management, encourages suppliers to embrace green development, and builds a green supply chain to ensure low-carbon processes in raw material procurement and product transportation. The company will also actively participate in industry exchanges and collaborations, share its experience in establishing green factories, and contribute to the green development of the entire pump industry, leading the industry towards a more environmentally friendly and sustainable future.     Future Outlook   Shanghai KSB Pump Co., Ltd. will continue to unwaveringly advance its green and sustainable development strategy, incorporate zero-carbon factories into its corporate development strategy, and continuously strengthen carbon emission management and control. The company will further increase investment in clean energy utilization, production process innovation, and green supply chain integration, continuously exploring new emission reduction technologies and methods, and strive to achieve even higher emission reduction targets. The company will actively participate in carbon emission-related activities within the industry and society, strengthen cooperation and exchanges with governments, research institutions, and businesses, and jointly promote solutions to global climate change and contribute more to building a beautiful home for our planet.
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