Technical Video

  In the water supply system sector, Customers consistently face three core challenges: Lower energy consumption Higher reliability Simpler operations and maintenance management   Xylem has introduced its newly launched e-SVXD integrated permanent magnet variable-frequency vertical multi-stage pump. Developed locally based on the next-generation X-Drive integrated permanent magnet variable-frequency technology and building upon Hydrovar's over two decades of expertise in intelligent variable-frequency control, this pump combines an efficient permanent magnet synchronous motor with a sophisticated intelligent variable-frequency drive, delivering more efficient, smarter, and more reliable solutions for applications such as secondary water supply, industrial pressurization, water treatment, and HVAC systems.   Comprehensive upgrade, revolutionary innovation.   More energy-efficient   The e-SVXD utilizes a high-efficiency permanent magnet synchronous motor. Meets IE5 ultra-high efficiency standards Meets China's National Level 1 Energy Efficiency Standard Speed regulation range: 0–3600 rpm   Smarter   The X-Drive is not merely a drive system but also an intelligent control system. It features a built-in pump-control-specific PLC, enabling the following functionalities without requiring any additional configuration of a control cabinet: PID Constant Pressure Control Automatic pump on/off unit Main and auxiliary pump switching Automatic rotation operation Sleep and Wake Inspection and Freeze Protection Control It also features a 4.3-inch IPS touchscreen, enabling integrated management of parameter settings, operational monitoring, and fault diagnosis.   More reliable   The core objective of a water supply system is stable operation. X-Drive technology supports up to 6 pump units for control, with each unit capable of serving as a master controller, thereby enabling a decentralized control architecture. Even in the event of anomalies in individual units, the system can continue operating seamlessly. The system also integrates: ✅ Overload protection          ✅ Short-circuit protection    ✅ Phase Loss Protection  ✅ Undervoltage Protection   ✅ Overheat Protection       ✅ Burst Pipe Protection  ✅ Pipeline Overpressure Protection      ✅ Dry-run protection for insufficient water supply   Easier   Traditional water supply systems often require a combination of multiple components—such as motors, frequency converters, PLCs, control cabinets, and HMI panels—to achieve control functionality. In contrast, e-SVXD employs a highly integrated design that delegates complex tasks to the technology while empowering the user with simplicity.   Faster returns Higher Value   The X-Drive platform achieves maximum system efficiency through the deep integration of motors, drives, and water pumps. For users, this means: ✅ Lower energy consumption ✅ Lower maintenance costs ✅ Lower downtime risk ✅ Higher system availability Helping clients achieve faster return on investment and superior total lifecycle cost performance.   Driving Future Water Supply   Innovation goes beyond products.   e-SVXD represents Xylem's latest achievements in the field of smart water supply. Moving forward, Xylem will continue to leverage innovative technologies to empower the water industry and help customers build more efficient, reliable, and sustainable water supply systems.

      30 sets of DWK 100A single-stage stainless steel centrifugal pumps, shipment to Greece in July 2026.  

  The client in this instance represents an agricultural firm based in Rwanda. They were in need of repairs and replacements for their existing pumps—originally supplied by Franklin Electric (USA)—but found the cost of the original equipment to be prohibitively high. we recommended a manufacturing facility with which we have maintained a long-standing cooperative relationship.  The client subsequently toured the factory’s showroom, production workshops, testing platforms, and maintenance facilities; they expressed great satisfaction with the factory's management standards and felt completely assured regarding the quality of the products. Final purchase of SP stamped stainless steel submersible pump   SP stamped stainless steel submersible pump   Product Features Copper wire motor Sand prevention design Stainless steel material High lift, high flow rate   Application fountain waterscape seawater engineering water supply project deep well intake water conservancy project ocean engineering domestic water farmland irrigation oil platform mine engineering   Performance Curves     Submersible Borehole Pump Selection Chart (50Hz) Pump Type Motor  Q capacity 2850rpm P2 l/min 0 15 20 25 30 35 40 KW HP m³/h 0 0.9 1.2 1.5 1.8 2.1 2.4 SP-0206 0.37 0.5 HEAD IN METERS 36 34 32 30 27 23 18 SP-0209 0.37 0.5 52 48 45 42 38 33 27 SP-0213 0.55 0.75 76 68 64 59 53 46 37 SP-0218 0.75 1 104 94 89 82 74 63 51 SP-0223 1.1 1.5 136 124 117 109 98 85 69 SP-0228 1.5 2 166 153 144 134 121 105 85 SP-0233 1.5 2 196 182 172 159 143 124 101 SP-0240 2.2 3 235 217 205 190 170 147 119 SP-0248 2.2 3 280 261 246 227 205 178 144 SP-0255 3 4 320 293 275 249 217 180 140 SP-0265 3 4 377 345 323 294 260 220 175 SP-0275 4 5.5 441 415 391 360 324 278 223 SP-0290 4 5.5 524 496 469 434 392 339 273     Dimensions and Weights   Pump Type Motor Dia. Dimensions(mm) Net Weight (Kg) A C Pump SP-0206 4" 293 98 2.3 SP-0209 4" 356 98 3 SP-0213 4" 440 98 3.8 SP-0218 4" 545 98 4.7 SP-0223 4" 650 98 5.7 SP-0228 4" 755 98 6.6 SP-0233 4" 883 98 9.7 SP-0240 4" 1030 98 11.5 SP-0248 4" 1198 98 13.5 SP-0255 4" 1345 98 15.3 SP-0265 4" 1555 98 17.8 SP-0275 4" 2123 133 40.1 SP-0290 4" 2438 133 45.6  

A Rwandan client needed to purchase several axial flow pumps, so we took them to visit our axial flow pump factory. They were very excited to see such large pumps.Initially, they were concerned about quality, but after visiting the factory, they found the pumps had excellent quality control and a proven track record. They quickly made their purchase decision. purchased product model:350ZQB-70 ,Q:1580m³/h  H:6m  40KW   Technical parameters of ZQB series submersible axial flow pump    Products overview ZQB submersible axial flow pump and HQB submersible mixed flow pump are updated products of traditional water pump electric motor unit. The integrated machine pump can operate in water for a long time and has a series of outstanding advantages. 1. Due to the submersible operation of the pump, adults have simplified the geotechnical and building structure engineering of the pump station, reduced the installation area, and saved 30–40% of the total project price. 2. Due to the integration of the water pump and motor, there is no need to perform shaft to center assembly on site, making installation convenient and fast. 3. Low noise, no high temperature inside the pump station, improve working conditions, and can also build a fully underground pump station as required to maintain the environmental appearance of the ground. 4. Easy to operate, no need to lubricate the rubber bearings of the water pump before starting up, and remote and automatic control can be achieved. 5. It can solve the problem of motor flood control for building pump stations in areas with large water level fluctuations along the river and lakes.   Application scope of products  ZQB · HQB submersible electric pump, suitable for agricultural irrigation, industrial and mining docks, urban construction, and power station water supply and drainage. The ZQB submersible axial flow pump is suitable for low head and high flow situations. The HQB submersible mixed flow pump has high efficiency and good cavitation performance, and is suitable for situations with large water level changes and high head requirements.   Operating conditions    The conveying medium is water or other liquids with physical and chemical properties similar to water, and the maximum temperature of the conveyed liquid is 40 ℃.   Identification code of pump model     Features of pump design      

It is a horizontal multistage high-pressure pump with a power of 55 kW. According to the customer's request, the pump body is customized in blue    The Rwandan customer visited our factory before shipment to inspect the facilities and witness the pump testing process. They were very satisfied with the pump's manufacturing process and witnessed the entire testing procedure, confirming that the pump's parameters fully met their requirements.    Introduction to D series horizontal multi-stage centrifugal pump    Overview  This series of pump is of sub-horizontal, multi-stage single-suction and centrifugal, using state-recommended hydro-module. The pump is efficient, reliable, and durable with low noise performance, easy maintenance and wide scope of usages. Our pump is applicable to deliver those fluid without solid, particles or any other suspended stuff, water for instance. While oily and corrosive or solid-contained fluid can be pumped by means of material modification, sealing methods, and cooling system adding. The max. inlet pressure shall be 0.6MPa.   D type applicable:   Used for transmission of water free of solid particles and temperature below 80 ℃, or similar physical and chemical liquid. Suitable for mining, mill and city water supply and drainage.     Performance Range：   Inlet and outlet diameter of the pump: 40–300mm Capacity Q：3.75～850m³/hHead H：19～816m   Product features That suction inlet is set horizontally while discharging outlet vertically is one of peculiarities for D horizontal, single suction, segmental multistage pumps. The segments of suction, middle, discharging are connected by means of bolt. The head employs the stages of the pump.     Structure diagram          1 进水段 / Suction casing 2 中段 / Stage casing 3 出水段 / Discharge casing 4 导叶 / Guide vanes 5 末导叶 / End of guide vanes 6 前级叶轮 / Front-stage Impeller 7 叶轮 / Impeller 8 轴 / Shaft 9 轴套 / Shaft sleeve 10 前级密封环 / Front-stage Sealing rings 11 密封环 / Sealing rings 12 导叶套 / Guide vane sleeve 13 填料压盖 / Gland cover 14 填料 / Gland packing 15 填料环 / Seal cage 16 轴承部件 / Bearing components 17 尾盖 / End Gland 18 O 形密封圈 / O-ring 19 平衡环 / Balancing ring 20 平衡套 / Balancing sleeve 21 平衡盘 / Balancing disk 22 平衡管部件 / Balance tube parts 23 拉紧螺栓 / Tie bolt       Type Spectrum       performance curve   D 6-25x（2~12）       D 6-50 x（2~14）   D 12 - 25 x（2~12）      

The aquaculture industry relies heavily on various types of pumps.   Their primary functions include: 1. Aeration. Unlike natural environments, aquaculture systems often feature high stocking densities, meaning naturally dissolved oxygen levels are insufficient. Pumps are required to circulate the water and increase its oxygen content. 2. Filtration. The presence of fish and shrimp waste, as well as uneaten feed, leads to water eutrophication and the subsequent proliferation of pathogens. Pumps facilitate water circulation to filter out impurities while introducing fresh water into the culture tanks. Aquaculture pumps are characterized by high flow rates and low head requirements.   Key performance criteria include: 1. High reliability. Pump failure can lead to massive stock losses and significant economic damage, making quality and dependability paramount. 2. High efficiency. Since pumps operate continuously, electricity costs are substantial; selecting high-efficiency models helps farms reduce operating expenses. 3. Corrosion resistance. Seawater aquaculture facilities have even stricter requirements, demanding pumps capable of withstanding the corrosive nature of saltwater.   With over 20 years of experience in the pump and valve industry, we offer a wide range of high-quality pumps suitable for various types of aquaculture facilities. We invite you to explore our product lineup.  

Amid the implementation of China's dual-carbon policy and accelerated energy-saving upgrades of industrial equipment, electric motors— serving as the core power source for pumps, fans, air conditioners, and HVAC systems— have made energy consumption control crucial for enterprises to reduce costs and improve efficiency. Currently, the widespread adoption of IE5 permanent magnet motors faces constraints due to high procurement costs from imported brands, elevated domestic R&D and manufacturing expenses, premium pricing, and challenges in industrial-scale production. Furthermore, enhancing industrial energy efficiency and phasing out high-energy-consuming equipment have become essential industry requirements.   In the era of energy conservation and carbon reduction, Lingxiao Pump Industry leverages 49 years of expertise in motor manufacturing to introduce the new-generation IE5 series – an integrated, high-efficiency, permanent-magnet synchronous motor with eight core advantages, driving a new phase of green and energy-efficient industrial transformation.   Ⅰ. Established Brands and New Technologies    For 49 years, Lingxiao Pump Industry has been dedicated to the research, development, and manufacturing of motors and water pumps, establishing specialized production lines for its product series with an annual capacity of 8 million units. The company aims to achieve an annual output of 15 million electric pumps, ensuring superior product consistency and enhanced cost-effectiveness. It operates three modern production bases and maintains a sales network covering 105 countries and regions worldwide. In terms of technology development, the company has established a research and development team led by professor-level senior engineers and senior technical experts, providing core support for continuous product iteration. The laboratory, with a total investment exceeding 40 million yuan, has been accredited by CNAS (China National Accreditation Service for Conformity Assessment), and its testing equipment and technical capabilities meet national standards. Additionally, this laboratory serves as an accredited facility for UL (USA) and TUV (Germany), enabling precise compliance with European and American market standards and significantly reducing international certification timelines. Over five years, Lingxiao Pump Industry's technical team dedicated itself to mastering the core technologies of permanent magnet integrated motors, optimizing magnetic circuit topology, electromagnetic designs, and intelligent control algorithms, while addressing industry challenges such as heat dissipation, noise reduction, and energy efficiency improvement. They ultimately achieved a technological breakthrough and successful industrialization of the MEG series of permanent magnet synchronous integrated motors, which meet diverse motor and pump application requirements across multiple sectors.         Ⅱ. IE5 Permanent Magnet Synchronous Integrated Motor MGE Series: Eight Core Advantages    1. Higher efficiency: IE5 with super-grade 1 energy efficiency, leading industry standards under all operating conditions. The product complies with the GB30253-2024 standard, achieving IE5-level efficiency indicators. With a power rating ranging from 0.37 to 37 kW, it has been registered as Grade 1 in the China Energy Efficiency Network. 2. Enhanced Energy Efficiency: Reduces power loss at the source, resulting in significant long-term savings on electricity bills. The product features built-in high-performance permanent magnets that completely eliminate excitation losses typical of conventional motors, ensuring low energy consumption under both light and full loads – enabling continuous operation 24/7 without power consumption concerns. Using the 22 kW model as an example, compared to a synchronous motor of equivalent power, it saves over 10,000 kWh annually, with the investment cost recovered within just over a year; subsequent electricity savings represent net profit. 3. Enhanced stability: Low temperature rise and reduced failure rate ensure continuous, reliable operation around the clock. Through comprehensive improvements in electromagnetic design, structural optimization, and manufacturing precision—including refinement of magnetic circuit topology, suppression of high-frequency harmonics, enhancement of vibration-damping structures, and precise assembly—the system effectively mitigates high-frequency vibrations and noise, resulting in quieter and more reliable performance. 4. Enhanced Intelligence: Integrated frequency conversion drive with built-in digital control capabilities. Equipped with a dedicated smart controller that employs a zero-drag vector control algorithm to automatically detect pump load variations and precisely regulate speed, torque, and power. Supports intelligent soft start/stop (eliminating water hammer effects) and constant-pressure closed-loop control, featuring integrated energy-saving logic for demand-based frequency conversion to reduce consumption. 5. Reduced weight: Compact size and significant weight reduction save installation space. At the same power level, permanent magnet motors are 25%–40% lighter than asynchronous motors (the exact ratio varies by power rating). 6. Outstanding energy-saving performance: Compliant with the dual-carbon policy. The entire system passes EMC testing and fully meets all technical, regulatory, and delivery requirements specified in the project tender. 7. Mutability during installation: It is fully interchangeable with asynchronous motors. The flange dimensions strictly comply with IEC 60072-1:2022 and GB/T 4772.1-2025 standards. This eliminates the need to modify equipment mounting structures, transmission components, or wiring configurations, enabling immediate deployment for rapid energy savings and efficiency improvements. 8. Superior cost-effectiveness: High efficiency at an affordable price. Controllable initial investment with optimal total lifecycle costs, and premium specifications without excessive pricing. Permanent magnet motors deliver outstanding performance at reasonable prices, significantly reducing overall user costs and offering the best value-for-money among motors of similar class – truly delivering top-tier performance-to-price ratio! Fortunately, the MGE series permanent magnet motors independently developed by Lingxiao Pump Industry have been applied in vertical multi-stage pumps and have obtained national patent certification as an invention patent, titled "A Permanent Magnet Motor for Vertical Multi-Stage Pumps".   III. Empowering a New Era of Green and Energy-Efficient Industrial Development    Intelligent permanent magnet variable-frequency centrifugal pumps fall into two main categories: fully enclosed air-cooled models and water-cooled models, both equipped with IE5 permanent magnet synchronous integrated motors. These pumps find extensive applications in building water supply systems, industrial pressurization, and circulating water replenishment across residential, commercial, and industrial sectors, supporting prolonged continuous operation and making them the ideal choice for energy-efficient equipment upgrades.   1. CRE/CRNE series intelligent permanent magnet variable-frequency vertical multi-stage pumps: featuring integrated pump, motor, and controller. The CRE model is made of cast iron (QT500-7 ductile iron with cathodic electrophoretic corrosion protection), while the CRNE model uses precision-cast stainless steel (SUS304/316). With rated power ranging from 5.5 to 110 kW, flow rates of 95–155 m³/h, and head capacities of 15–261 m, these pumps are suitable for building water supply and industrial pressurization applications.     2. The CRAE/CRNAE/CRLAE series of intelligent permanent magnet variable-frequency vertical multi-stage pumps: The A-series model features an optimized design and is available in three variants—CRAE (cast iron), CRNAE (precision cast stainless steel), and CRLAE (stamped stainless steel)—with power outputs ranging from 0.37 to 110 kW, flow rates of 1–320 m³/h, and head capacities of 11–250 m, delivering both high performance and excellent cost-effectiveness.     3. TDE Series Intelligent Permanent Magnet Variable Frequency Vertical Pipeline Centrifugal Pump: Features an integrated variable frequency controller, a vertically installed pipeline design for easy installation, and a top-accessible design for convenient maintenance. With power ratings of 0.75–30 kW, flow rates of 6–125 m³/h, and head capacities of 9–85 m, it is suitable for applications such as air conditioning circulation and pipeline pressurization.     4. CABE Series Horizontal Intelligent Permanent Magnet Variable Frequency Pump: Its flow components are fabricated by stamping and welding stainless steel plates, resulting in a pump weight 30–40% lighter than traditional cast ISW pumps, with easy installation and uncompromised performance. Operating within a power range of 1.1–90 kW and delivering flow rates from 12.5 to 320 m³/h (up to 450 m³/h), the pump has a head of 13–68 m, fully replacing conventional cast ISW electric pumps for more energy-efficient and environmentally friendly operation.       5. The TDSE/ISWSE series permanent magnet variable-frequency water-cooled vertical and horizontal pipeline centrifugal pumps utilize water cooling for motor cooling, offering significantly superior heat dissipation efficiency compared to air cooling, low operating temperature rise, and the capability for prolonged uninterrupted stable operation. These pumps feature low noise levels, minimal vibration, strong overall sealing performance, and excellent resistance to dust, moisture, and high temperatures. They are designed to operate under harsh conditions with slow motor insulation aging and extended service life. With a compact structure and high protection rating, they range in power from 0.75 kW to 37 kW, deliver flow rates of 6–125 m³/h, and provide head capacities of 9–85 m, making them ideal for high-power water supply and industrial circulation applications.     6. The CRNSE and CABSE series of permanent magnet variable-frequency water-cooled vertical and horizontal stainless steel centrifugal pumps employ the core technology of water-cooled permanent magnet motors, eliminating traditional air-cooling designs for faster heat dissipation, lower temperature rise, and noise-free operation without fan loss. Their high-efficiency permanent magnet drive delivers exceptional energy savings, complemented by a fully stainless steel corrosion-resistant pump body that ensures durability and resistance to corrosion. With a compact structure and high protection rating, their overall performance far surpasses that of conventional pumps.     Basic parameters of the vertical pump:   -Rated power: 0.37 kW to 37 kW   -Matching motor: IE5 intelligent permanent magnet variable-frequency water-cooled motor   -Rated flow rate: 1–320 m³/h   -Rated head: 11–250 m   -Inlet/outlet diameters: DN32–DN150 Basic parameters of horizontal pumps:   -Rated power: 1.1 kW to 37 kW   -Rated flow rate: 12.5–320 m³/h   -Rated head: 13–68 m   -Inlet/outlet diameters: DN50–DN150 As energy conservation and consumption reduction have become essential requirements in the manufacturing sector, Lingxiao Pump Industry's independently developed IE5 permanent magnet synchronous integrated motor delivers eight core advantages that drive a new era of green and energy-efficient industrial solutions. It addresses industry challenges associated with traditional motors—high power consumption, limited intelligence, and elevated operational and maintenance costs—effectively achieving high efficiency at an affordable price. As stated by Lingxiao Pump Industry's leadership: "We avoid producing flashy but impractical products; every technological upgrade is designed to resolve real-world challenges faced by customers." The IE5 permanent magnet variable-frequency motor serves not only as a fundamental product for implementing green production practices but also represents the mainstream direction for evolution and upgrading within the motor industry. ​

Industrial water treatment is not merely about "purifying water."   It directly impacts equipment operation, product quality, energy consumption costs, and production continuity.   From equipment cleaning water to boiler water, ultrafiltration water, reverse osmosis water, and ultimately to ultrapure water required for industries such as pharmaceuticals.   Every type of water requires a reliable and efficient pumping system for stable delivery.   KSB provides more than just pumps for industrial water treatment projects. Even more: solutions tailored to specific operating conditions.   ✅ The stainless steel version of the Multitec multi-stage high-pressure pump is designed for permeation/reverse osmosis processes, featuring corrosion resistance, durability, and reliability. ✅ The vertical and horizontal pump designs are flexibly compatible with various system configurations. ✅ Variable frequency control optimizes pumping efficiency and reduces operating costs ✅ KSB SupremeServ delivers rapid response to minimize downtime risks.   KSB introduces the new high-efficiency high-pressure pump MultiTec Plus     In February 2025, KSB Group launched the first model (Model 150) of its newly developed MultiTec Plus series pumps to the market.   This series of pumps is specifically designed for drinking water delivery, achieving breakthroughs in energy efficiency optimization and low-carbon operation. Equipped with a high-efficiency synchronous reluctance motor and the PumpDrive variable-frequency speed control system, the pump units significantly reduce energy consumption while intelligently adjusting output power according to actual needs to prevent energy waste.   Users may also opt to install the KSB pump Guardian monitoring system, which collects real-time temperature and vibration data and uploads it to the cloud. Using advanced algorithms, the system predicts equipment anomalies, enables precise maintenance planning, and minimizes unplanned downtime.   MultiTec Plus  Core Performance & Technical Advantages   1. High efficiency, energy-saving, and environmentally friendly This pump set operates at a pressure of 25 bar, with a maximum head of nearly 250m and a flow rate of up to 470 m³/h.   All models are standardly equipped with four-pole three-phase motor drives. Compared to small-diameter high-speed pump sets, these products operate at 1,450 rpm (50 Hz) or 1,750 rpm (60 Hz), maintaining the same maximum flow rate while significantly reducing operational noise. The low-speed design effectively minimizes wear, extends service life, and enhances overall system energy efficiency.        2. Modular design with flexible installation The inlet and outlet orientations can be customized according to site requirements, supporting both horizontal and vertical installations with various bearing configuration options. The flow path features an optimized hydraulic system paired with rapidly replaceable wear-resistant components, significantly reducing maintenance costs. Self-adjusting ceramic sliding bearings combined with innovative axial force balancing technology ensure high operational reliability.   3. Durable and reliable, with enhanced safety features The pump's flow-guiding components are equipped with wear-resistant rings for protection and can handle liquid media at temperatures up to 60°C. The robust structural design and use of wear-resistant materials ensure stable performance during prolonged operation.   Application Scenarios and Industry Value   This series is particularly suitable for water supply applications where stringent requirements are imposed on energy efficiency, noise levels, and service life. Its energy-saving and low-carbon characteristics align with global carbon neutrality trends, while its intelligent monitoring capabilities provide technical support for the digital transformation of the water industry. As KSB's flagship solution in the high-pressure pump sector, the MultiTec Plus series redefines energy efficiency standards and operational maintenance paradigms for industrial pump systems through the seamless integration of structural innovation and intelligent control systems.   The stable delivery of a single drop of water relies on the reliable operation of an entire system.   KSB makes industrial water treatment more efficient, reliable, and worry-free.   The solution: achieving a better life.

KSB Additive Manufacturing Technology Pioneers Efficient Upgrade for the Beverage Industry     In an rapidly evolving market and amid changing consumer demands, the beverage industry faces unprecedented challenges. KSB utilizes additive manufacturing (3D printing) technology to provide efficient, flexible, and reliable component solutions for beverage production lines.   Build Layer by Layer Break design constraints   Unlike traditional subtractive manufacturing, additive manufacturing constructs complete parts by depositing materials layer by layer. Without the need for molds or additional tools, it enables cost-effective production of even small-batch or highly customized components.   Key advantages of additive manufacturing   01  High degree of freedom Complex designs are easily implemented.   02 Performance Optimization The components can be lightweightened, parts can be consolidated, and material consumption can be reduced.   03  Rapid Iteration The process is faster from prototype to validation, with lower product development costs.   04 On-demand Production Shorten delivery cycles, reduce inventory and costs     Metal Additive Manufacturing More durable and lighter   Additive manufacturing is applicable not only to plastics but also to metal components. KSB employs Laser Powder Bed Fusion (PBF) technology, which deposits metal powder layer by layer through melting to form high-density, pore-free parts.     In the beverage industry, the advantages of metal additive manufacturing are particularly evident:     High-hardness material Reduce wear and tear, extend service life   No stomatal risk Avoid quality risks caused by shrinkage cavities in traditional castings   Lightweight structure The honeycomb or grid-type impeller offers high stability and reduces driving energy consumption.   Quick response reduces downtime costs The beverage production line can achieve a filling rate of 40,000–80,000 bottles/cans per hour, with extremely high costs associated with downtime or part waiting periods. Additive manufacturing enables rapid on-demand part printing, significantly reducing downtime and allowing for further design optimization.   KSB Full-Process Additive Manufacturing Services       Through additive manufacturing technology, KSB can achieve rapid and efficient production. Manufacture a variety of complex, small-batch, and highly customized products   KSB has long served the beverage industry, providing high-performance sanitary pumps and valves to ensure quality and process reliability. Since 2019, KSB has become the world's first additive manufacturing pressure equipment component manufacturer to obtain TÜV certification.     Sanitary pumps technical data： Component Function: Transportation Entry connection method: external threaded interface, flange Power Solution: Motor Maximum flow rate of the Supreme Series: 340 m³/h Maximum head series: 100 m Power frequency: 50 Hz, 60 Hz Voltage: 400 V, 460 V Paineluokka lähtö：PN 12 Inhalation characteristics: Non-suction type Maximum allowable medium temperature: 110 °C Maximum allowable medium temperature: -30 °C    KSB Peignitz Factory From material testing, reverse engineering, and component optimization to additive manufacturing, we provide one-stop services to meet diverse needs—whether for emergency replacements, custom-designed parts, or new process components.   KSB additive manufacturing services significantly reduce production line downtime, produce lighter and more durable components with greater design flexibility, providing reliable support for industry innovation and efficient production.  

KSB Intelligent Pumping System Empowering climate-neutral heating in cities      As the world accelerates toward carbon neutrality, the green transition of urban heating has become a top priority . The German city of Herne plans to achieve climate-neutral heating by 2045, with the recycling of industrial waste heat becoming one of its key strategies.   Recently, in a landmark district heating project in Hårnæ, KSB successfully integrated the industrial waste heat from a large chemical plant into the urban heating network through its advanced pumping and intelligent control technologies. The project was successfully completed in 2025, fully demonstrating the pivotal role of KSB systems in driving the transition to sustainable heating solutions.   Rising to the Challenge          Supply-demand mismatch and pipeline network barriers   Chemical plants generate substantial waste heat from water vapor condensation during production processes. Through heat exchangers, this waste heat originally supplied 4 megawatts of climate-neutral thermal energy to approximately 1,000 surrounding households.     However, the system has long faced two major pain points.   ❎ There is an extremely severe mismatch between supply and demand. Under optimal operating conditions, chemical plants can generate over 8 megawatts of waste heat, far exceeding the energy needs of surrounding residential areas, resulting in significant waste of clean energy.   ❎ There is no reliable backup. When chemical plants cease operations for maintenance, heating companies are forced to activate expensive fossil fuel steam boilers to maintain heating supply.   To address this issue, the heating company decided to connect the chemical plant's pipeline network to the central city's main pipeline network, which is located merely 500 meters away, thereby achieving energy interoperability: excess waste heat is fed back to the city center, while insufficient waste heat is supplemented by backup support from the city center.   ▼ However, technical challenges emerged—the operating parameters of the two pipeline networks were vastly different, making direct grid integration impossible：   🏭️industrial plant pipeline network (direct supply to users) Operates at low temperature and low pressure, with a temperature below 90°C, a static pressure of approximately 3 bar, and a maximum water supply pressure of 4.5 bar.   🏙️ Jibin City Central Network (Heating provided by the heat exchange station) The system operates under high temperature and high pressure conditions, with a water supply temperature reaching up to 130°C and a static pressure of approximately 12 bar.     The way to break the deadlock      Smart isolation | Seamless scheduling     To address the challenge of connecting pipeline networks with different technical principles in parallel, the solution involves establishing an intelligent heat exchange station equipped with two 8-megawatt plate heat exchangers, which achieves both "hydraulic isolation" and efficient heat transfer.   The brain and heart of this complex system are precisely the pump and control system custom-designed by KSB for it.   The demand for district heating fluctuates significantly with seasons, weather conditions, and even time of day, while industrial waste heat generation depends on factory production capacity. To achieve dynamic balance under highly challenging operating conditions, KSB offers an optimal combination of software and hardware:      Powerful pumping, delivering surging energy   On the pipeline network side of the chemical plant, KSB has installed four Etanorm 200-150-250 circulation pumps (equipped with gray cast iron pump housings and bronze impellers). These pumps are driven by 4-pole asynchronous motors rated at 45 kW each, delivering robust performance and stable operation.      AI-controlled, precise frequency conversion   The core of the entire system lies in the KSB customized pump control system. The pump motor operates in super-synchronous mode (up to 60 Hz) via the KSB PumpDrive R frequency converter. This control system not only precisely regulates the circulation pumps on the chemical plant side but also manages the return pumps supplying water to the municipal pipeline network, ensuring the entire system maintains optimal flow rates at all times.   Outstanding Performance Comprehensive protection with dynamic response   powered by the KSB intelligent system, this heating hub demonstrates exceptional operational intelligence:   The pump control system designed by KSB Automatically adjust the operating status flexibly based on requirements   Real-time voltage stabilization and safety protection   The KSB system not only drives the water circulation but also maintains stable pipeline pressure in real time, effectively preventing hazardous conditions such as overpressure, overheating, negative pressure, or dry operation.   Precise monitoring of the "most vulnerable point"   The system specifically monitors critical points in the pipeline network (i.e., areas where pressure or temperature is most likely to be insufficient), ensuring comprehensive heating coverage with no blind spots.   Flexible switching eliminates water hammer   During the mode switching between "waste heat output" and "standby input," abrupt start-stop operations of the water pump can easily induce pressure surges in the pipeline network. To address this, KSB has incorporated a dynamic start-stop ramp function into the system programming. This ensures a smooth transition in pump rotational speed, effectively protecting valves and pipelines from load shock.     Climate-neutral heating requires not only the development of new energy sources, but also the application of intelligent and reliable fluid technologies to fully harness existing energy potential and seamlessly integrate it into current systems.   Although the transformation journey is fraught with technical challenges, KSB's intelligent pumping solutions simplify complex scheduling into daily operations, delivering warmth to countless households—the ultimate solution for enhancing quality of life. On the path toward achieving global climate goals, KSB remains your trusted professional partner.  

Industrial sealing materials with varying hardness levels   Sealing materials are a critical industrial material used to prevent the leakage of gases, liquids, or other substances, widely applied in various fields such as construction, automotive, aerospace, electronics, and chemical industries.   The core function of seals is to create a barrier between two contact surfaces, preventing the leakage of media or the intrusion of external contaminants. They must withstand high-speed motion and friction, handle complex sealing media, and encompass a wide variety of seal materials.   Common types of sealing materials     Elastic sealing products are made of materials such as rubber and plastic, which use the elasticity of the material to fill the micro unevenness of the sealing surface, forming a tight fit and suitable for sealing needs of various irregular shapes.   Rubber: Silicone rubber can maintain elasticity at high temperatures, making it the preferred choice for extreme temperature scenarios. Fluororubber has become the preferred choice for chemical equipment due to its chemical corrosion resistance. Nitrile rubber has excellent wear resistance and oil resistance, and is commonly used in fuel and hydraulic oil environments; EPDM rubber is weather resistant and resistant to polar solvents, commonly used in radiators and cooling water systems.   Plastic: Polytetrafluoroethylene is corrosion-resistant and has an extremely low coefficient of friction, suitable for strong acid and alkali environments. It is often made into gaskets, retaining rings, or wrapping structures.   Metal sealing products     Hard sealing products are made of materials such as aluminum, alloy, stainless steel, etc. Due to their high density, high strength, and pressure resistance, they achieve a tight fit between hard materials under pressure, which is suitable for the strong sealing requirements of large equipment.   Lead plates, due to their flexibility and high density, can effectively block radiation and gas permeation with aluminum sealing rings; Stainless steel is widely used for sealing high-pressure vessels due to its corrosion resistance and high strength.   Composite seals     But materials are just the foundation, and often we choose composite seals based on the customer's equipment type, working medium, and installation space.   For example, in hydraulic cylinders used in metallurgy or engineering machinery, where high pressure and high temperature coexist, it is necessary to use a combination of multiple materials for sealing, such as composite seals made of rubber and metal. These seals have both the elasticity of rubber and the strength and corrosion resistance of metal, making them suitable for sealing requirements in complex working conditions.   How long can various seals be used?   Generally speaking, high-quality seals may have a service life of around 5 to 10 years under normal usage conditions. This is because high-quality rubber materials have good aging resistance, wear resistance, and corrosion resistance.   The service life of seals is a relative concept that varies depending on factors such as material properties, usage environment, working pressure, oil temperature, retaining ring size, fatigue condition, etc.     The material determines the basic lifespan   Firstly, it is the quality of the materials. High quality sealing materials can resist more wear and corrosion, thereby extending their service life.   Ordinary rubber: Low cost, but poor aging resistance, may show signs of aging such as hardening and cracking after 3-5 years. It may only last for 2-3 years in harsh environments.   High quality silica gel: using high-purity raw materials and anti-aging additives, it has high temperature resistance and UV resistance, and its service life can reach more than 8-10 years.   Fluororubber: Under ideal conditions, its lifespan can reach 8 to 10 years; If exposed to high temperature, high pressure, or corrosive media for a long time, the lifespan may be shortened to 3 to 5 years. ‌ Ethylene propylene diene monomer: Under normal usage conditions, its lifespan can reach 10 to 15 years; But in the working conditions of frequent vibration and temperature difference changes in the car, it is usually recommended to inspect and replace it every 3 to 5 years. ‌ Nitrile rubber: Good oil resistance, commonly used in industrial seals, with a shelf life of about 6 years. In actual use, the replacement cycle needs to be adjusted according to the medium and temperature.   Environmental accelerated aging   If the sealing ring is in a harsh working environment, such as high temperature, high pressure, strong acid and alkali corrosive media environment, or frequent stretching, compression, friction and other working conditions, its service life will be significantly shortened.   1. In high temperature environments, seals will accelerate aging, which may lead to aging and failure of the sealing ring within 2-3 years;   2.In highly corrosive media, the material of the seal will be rapidly corroded, and its service life may only be 1 to 2 years.   3.Exposure to ultraviolet radiation, ozone, and extreme temperature and humidity may shorten the lifespan to 3-5 years.   4. Long term exposure to oils, acidic and alkaline solvents can accelerate the aging rate of seals, especially silicone that is not resistant to strong acids and oils, which may cause expansion and deformation. It needs to be replaced after 2-4 years of use.   5. Mechanical wear: Static seals experience less stress and have a longer lifespan. Dynamic seals: Frequent compression and friction may shorten their lifespan to 1-3 years.   6. UV damage and frequent alternation of heat and cold can accelerate material fatigue.   7. Improper installation of the sealing ring, misplaced installation leading to excessive local stretching, and tight installation causing deformation of the sealing ring, will accelerate the wear and aging of the sealing ring and shorten its service life.

  In the wave of green mining construction, backfill mining technology has become a key path to achieve efficient resource utilization and ecological protection synergy. The Dagushan filling project of Ansteel Mining Group is facing harsh working conditions such as slurry solid content of over 50%, large particle size, strong abrasion, and long-distance transportation, which puts extremely high demands on the core equipment slurry pump.   With years of experience in the research and development of slurry pumps and precise adaptability to working conditions, Kaiquan has successfully won the bid for this project, providing a total of 29 slurry pumps at once: 17 units of 350KXZ-84 type, 6 units of KJ350-96 type, and 6 units of KZJ350-85 type. This number also set a record for Kaiquan's largest order under mine filling conditions.   Customized solution: Three models collaborate to solve transportation problems       In response to the high concentration, large particle size, and long-distance transportation characteristics of the Dagushan filling project, the Kaiquan technical team has customized an integrated transportation solution with the 350 series slurry pump as the core.   Each of the three models has its own focus: KJ350-96: with a super large flow design, the rated flow can reach 2500m ³/h, the head is 78m, and it is suitable for large displacement filling needs; 350KXZ-84 and KZJ350-85: precise head adaptation, matching different conveying sections' working conditions.   All pumps adopt heavy-duty horizontal structure, with increased impeller diameter and low-speed design, and use CFD multiphase flow simulation technology to optimize the volute flow channel, achieving equal lifespan operation of the flow passage components. Double pump casing design: The outer layer ensures structural strength, while the inner layer is equipped with replaceable high chromium alloy, allowing for flexible adaptation to different filling material characteristics.   Sealing and Material: Zero Leakage, Long Life         In response to the pressure gradient generated by long-distance series transportation, Kaiquan adopts a differentiated sealing scheme: First stage pump: secondary impeller+packing seal combination, achieving zero leakage operation Second stage pump: packing+high-pressure shaft seal water design, ensuring reliable sealing of high-pressure slurry   The material of the overcurrent component is customized ultra hard and wear-resistant KmTBCr27. After special heat treatment, the hardness reaches HRC60 or above, and the wear resistance is more than 10 times that of ordinary carbon steel. In actual operation, the average lifespan of the overcurrent components reaches 8-12 months, with some operating conditions exceeding 15 months, far exceeding the 3-6 months of ordinary slurry pumps.   At the same time, the pump set is equipped with a variable frequency speed regulating motor, which can adjust the operating parameters in real time according to the fluctuation of filling flow rate and slurry concentration. The power loss is reduced by 15% -20% compared to traditional fixed speed pumps.   Customer benefits: cost reduction, efficiency improvement, and continuous production   Kaiquan provides Ansteel Mining not only with equipment, but also with "customized products+full cycle integrated services". From on-site research and data collection in the early stage, to installation and commissioning, operation and maintenance guidance, and emergency spare parts supply, the entire chain is covered.   Up to now, the slurry pump has demonstrated excellent performance with low failure rate and high conveying efficiency, effectively avoiding production losses caused by unplanned shutdowns. Every year, it can save more than 30% of parts replacement and maintenance costs, achieving a dual improvement in economic and energy-saving benefits.   The smooth operation of the Dagushan filling project confirms the reliability and technological leadership of the Kaiquan slurry pump under high concentration and strong abrasion conditions. This benchmark case also provides a replicable equipment matching template for green mine filling operations.   Kaiquan, with its wear-resistant, efficient, and reliable slurry pump solution, assists the mining industry in its green transformation.